Ambani Metals is a leading manufacturer, supplier and exporter of Super Intalox Saddle Ring, Random Packing in India.
The Super Intalox saddle ring is a more advanced version of the regular Intalox saddle ring. It's made for plastic and ceramic materials. Instead of smooth curves, it has serrated edges and holes on the back. This design creates smoother channels for fluid flow and better distribution of liquids. It also reduces resistance to gas flow and increases efficiency in transferring mass.
Features
- High void fraction, high flooding volocity and high
- Operating flexibility
- Uniform liquid and gas distibution
- Low pressure drop and high flux
Application
- Dewaxing oil refined extraction, demethanation, phthalic anhydride refining processes in chemical, petroleum, chlor-alkali, coal gas and environment protection fields
Material
- Stainless Steel 316/L, 304/L, 410, Inconel, Monel, Hastelloy, etc.
- Plastic. PVC, PP, PE, CPVC and RPP
- Ceramic
Ceramic Super Intalox Saddle Rings
Ceramic Super Intalox Saddles are an enhanced version of the traditional Ceramic Intalox Saddle. The improved design features modified dual-arched surfaces equipped with gear-like contours. This unique geometry increases the effective surface area, improves voidage, and significantly reduces the risk of nesting. The result is a packing that delivers higher capacity, more uniform porosity, and lower pressure drop compared to standard ceramic Raschig Rings.
Performance & Characteristics
Ceramic Super Intalox Saddles offer outstanding acid resistance and thermal stability. They can withstand corrosion from a wide range of inorganic acids, organic acids, and various organic solvents, except hydrofluoric acid. Their ability to operate under both high and low temperature conditions makes them suitable for demanding industrial environments.
Key advantages include:
- High mechanical and thermal stability
- Excellent liquid distribution
- Low pressure drop
- Higher mass transfer efficiency than traditional ceramic rings
- Reduced nesting due to optimized saddle geometry
Application
The wide chemical compatibility and robust performance of Ceramic Super Intalox Saddles make them suitable for various industrial applications, including:
- Drying columns
- Absorbing towers
- Cooling towers
- Scrubbing systems
- Chemical processing
- Petrochemical plants
- Metallurgical industries
- Coal gas processing
- Oxygen production systems
- Environmental equipment such as RTO (Regenerative Thermal Oxidizer) systems
Ceramic Super Intalox Saddle Rings are widely used in both chemical & petrochemical sectors and in environmental treatment applications, where high efficiency and corrosion resistance are essential.
| Technical Specification of Ceramic Super Intalox Saddle | |||
|---|---|---|---|
| SiO2 + Al2O3 | >92% | CaO | <1.0% |
| SiO2 | >76% | MgO | <0.5% |
| Al2O3 | >17% | K2O+Na2O | <3.5% |
| Fe2O3 | <1.0% | Other | <1% |
| Physical & Chemical Properties of Ceramic Super Intalox Saddle | |||
|---|---|---|---|
| Water absorption | <0.5% | Moh's hardness | >6.5 scale |
| Porosity | <1% | Acid resistance | >99.6% |
| Specific gravity | 2.3-2.40 g/cm3 | Alkali resistance | >85% |
| Max operation temp | 950~1100? | ||
| Dimension and Other Physical Properties | |||||
|---|---|---|---|---|---|
| Size | Thickness (mm) | Specific surface (m2/m3) | Void volume (%) | Bulk numbers (Pcs/m3) | Package density (kg/m3) |
| 25mm | 3-3.5 | 160 | 78 | 53000 | 650 |
| 38mm | 4-5 | 102 | 80 | 16000 | 600 |
| 50mm | 5-6 | 88 | 80 | 7300 | 580 |
| 76mm | 8.5-9.5 | 58 | 82 | 1800 | 550 |
Metal Super Intalox Saddle Rings
Metal Super Intalox Saddle Rings are advanced random tower packing elements engineered to deliver superior mass transfer performance in modern chemical processing systems. Designed by combining the structural benefits of a ring and the surface efficiency of a saddle, these metal saddles offer enhanced gas–liquid contact, low pressure drop, and excellent mechanical strength. Their unique geometry ensures maximum surface utilization, improved liquid distribution, and reduced resistance—making them one of the most preferred packings for high, efficiency distillation, absorption, and stripping operations.
At Ambani Metals, we manufacture Metal Super Intalox Saddles with precision forming technology and strict dimensional control. Our packing is trusted for its stability, durability, and consistent performance in tough operating environments, from deep-vacuum towers to high-pressure columns.
Why Metal Super Intalox Saddle Rings Are Highly Efficient
- Superior Mass Transfer
- Very Low Pressure Drop
- Strong Mechanical Stability
- Excellent Chemical & Thermal Resistance
- Better Wetting & Liquid Spread
Materials We Offer
Ambani Metals manufactures Metal Super Intalox Saddles in a wide range of metallic options to suit diverse industrial conditions:
- Carbon Steel
- Stainless Steel 304 / 304L
- Stainless Steel 316 / 316L
- Stainless Steel 410
- Other specialty alloys on request
All materials undergo strict inspection to ensure corrosion resistance, dimensional accuracy, and mechanical stability.
Applications of Metal Super Intalox Saddle Rings
Metal Super Intalox Saddles are widely used in a variety of mass-transfer and gas-liquid separation processes, including:
- Demethanizer and Deethanizer Columns
- Acid Gas Removal Units (AGR)
- Atmospheric and High-Pressure Distillation Towers
- Ethylene Water Quench Systems
- Primary Fractionators and Petrochemical Columns
- Sour Water Strippers and Refining Towers
- Solvent Recovery Units
- Absorption / Stripping Columns
Their ability to operate efficiently under both vacuum and high-pressure environments makes them an ideal choice for refineries, petrochemical plants, fertilizer units, and gas processing facilities.
Plastic Super Intalox Saddle Rings
Plastic Super Intalox Saddle Rings are an advanced form of random tower packing designed to deliver superior performance in mass transfer operations. The unique geometry combines the benefits of both a ring and a saddle, resulting in improved liquid distribution and increased gas-liquid contact points. This structure creates more open surface area, reduces resistance, and ensures higher mass transfer efficiency than conventional Pall Rings.
Because of their excellent mechanical strength and lightweight design, Plastic Super Intalox Saddles offer low pressure drop, high throughput, and stable operation even in towers with deeper packed beds. Their ease of handling and installation makes them one of the most preferred plastic packings for chemical, petrochemical, and environmental applications.
Key Advantages
- Low pressure drop and high operational efficiency
- Excellent chemical resistance and thermal stability
- Improved liquid spreading and gas distribution
- Lightweight and easy to install
- Higher mass transfer efficiency than Pall Rings
- Suitable for corrosive and high-temperature applications
Applications
Plastic Super Intalox Saddle Rings are widely used in:
- Scrubbers and gas absorption towers
- Stripping and distillation columns
- Waste gas treatment systems
- Cooling towers
- Chemical and petrochemical processing units
- Chlor-alkali industry
- Water and wastewater treatment plants
| Technical Specification of Plastic Super Intalox Saddle | ||||||
|---|---|---|---|---|---|---|
| Product name | Plastic super intalox saddle | |||||
| Material | PP/RPP/PVC/CPVC/PVDF, etc | |||||
| Life span | >3 years | |||||
| Size inch/mm | Surface area m2/m3 | Void volume % | Packing number pieces/ m3 | Packing density Kg/m3 | Dry packing factor m-1 | |
| 1” | 25 × 12.5 × 1.2 | 260 | 90 | 51200 | 92 | 390 |
| 1-1/2” | 38 × 19 × 1.2 | 178 | 96 | 25200 | 75 | 201 |
| 2” | 50 × 25 × 1.5 | 168 | 97 | 6300 | 76 | 184 |
| 3” | 76 × 38 × 2.6 | 130 | 98 | 3700 | 64 | 138 |
Physical & Chemical Properties of Plastic Super Intalox Saddle Rings
Plastic Super Intalox Saddles are manufactured using high-performance, corrosion-resistant, and heat-resistant polymer materials. These include:
- Polyethylene (PE)
- Polypropylene (PP)
- Reinforced Polypropylene (RPP)
- Polyvinyl Chloride (PVC)
- Chlorinated Polyvinyl Chloride (CPVC)
- Polyvinylidene Fluoride (PVDF)
- Polytetrafluoroethylene (PTFE)
Depending on the material selected, the operating temperature range typically falls between 60°C to 280°C, making them suitable for a wide range of chemical environments.
| Performace/Material | PE | PP | RPP | PVC | CPVC | PVDF |
|---|---|---|---|---|---|---|
| Density(g/cm3) (after injection molding) | 0.98 | 0.96 | 1.2 | 1.7 | 1.8 | 1.8 |
| Operation temp.(?) | 90 | >100 | >120 | >60 | >90 | >150 |
| Chemical corrosion resistance | GOOD | GOOD | GOOD | GOOD | GOOD | GOOD |
| Compression strength(Mpa) | >6.0 | >6.0 | >6.0 | >6.0 | >6.0 | >6.0 |
Global Export of Super Intalox Saddle Rings
Ambani Metals is a leading global manufacturer and exporter of Super Intalox Saddle Rings, an advanced form of random packing designed to provide superior mass transfer performance, lower pressure drop, and greater mechanical stability in both new and retrofit packed towers. The enhanced saddle design reduces gas flow resistance, minimizes liquid holdup, and improves gas-liquid contact, making it ideal for high-efficiency chemical processing.
Crafted from premium materials such as Stainless Steel 304, 316L, Duplex Steel, Monel, Inconel, Hastelloy, and Titanium, our Super Intalox Saddles offer exceptional corrosion resistance, durability, and long service life in demanding environments.
Ambani Metals exports Super Intalox Saddle Rings to over 40 countries, offering international clients custom-engineered solutions, precise manufacturing, and world-class logistics backed by all essential QA/QC documentation and certifications.
- Middle East: Bahrain, Egypt, Israel, Jordan, Kuwait, Lebanon, Oman, Qatar, Saudi Arabia, and the United Arab Emirates
- Africa: Morocco, Tunisia, Ghana, Nigeria, Senegal, Kenya, Mauritius, Rwanda, Tanzania, Uganda, Zambia, Botswana, Eswatini, Lesotho, Namibia, and South Africa
- Europe: Germany, United Kingdom, France, Italy, Netherlands, Spain, Belgium, Poland, Czech Republic, Sweden, Denmark, Finland, Portugal, Hungary, Slovakia, Slovenia, Romania, and Austria
- Asia: Japan, South Korea, Singapore, Malaysia, Vietnam, Indonesia, Thailand, Philippines, Bangladesh, Sri Lanka, and Nepal
- Pan-Pacific Countries: United States, Canada, Mexico, Brazil, Chile, Colombia, Peru, Panama, Australia, and New Zealand
Why Choose Ambani Metals?
- Precision-formed random packing for next-level separation performance
- Customized sizes and materials available for diverse industry needs
- High chemical resistance and mechanical strength for tough process environments
- Quick export processing, secure packaging, and global delivery
- Trusted by EPC firms, OEMs, and leading industrial operators
Ambani Metals’ Super Intalox Saddle Rings are the smart choice for maximum efficiency and durability in your column design, delivered globally with quality assurance and technical support you can rely on.