What is High Capacity Structured Packing?
High Capacity Structured Packing is a type of material used in distillation and absorption processes to separate different components in a mixture efficiently. It consists of corrugated sheets or grids arranged to provide a large surface area for contact between liquid and vapor phases. This design enhances mass transfer, allowing for better separation of components. "High capacity" refers to its ability to handle large flow rates while maintaining effective separation. It's commonly employed in industries like petrochemicals and pharmaceuticals for its efficiency and versatility.
Ambani's AMBSTRUC Plus Series High-capacity structured packing has a unique texture which offers uniform liquid spread. This structured packing is used in the distillation column to increase capacity and offers reduce pressure drop compared to conventional packing. It replaces sheet metal structured packing, regular random packing and trays. High-capacity structured packing consists of thin corrugated metal plates/gauzes which force fluids to spread throughout the column.
Packing Types :
- AMB-HC 2.SL / AMB-HC 3.SL / AMB-HC 4 .SL / AMB-HC 6.2L / AMBHC 7.SL / AMB-HC 10.0L
Surface Area (m2/m3) :
- 250 / 300 / 350 / 420 / 500 / 750
Application :
- Very low pressure drop and heat sensitive systems, high liquid & vapour loading
Material of Construction :
- Stainless Steel, Nickel Based Alloys, Hastelloy, Titanium, Tantalum, Monel
Key Characteristics :
- Available in both sheet metal and wire mesh, eliminates abrupt change in flow direction, eliminates premature build up of liquid, provides up to 5O% higher capacity at the same NTSM compared to conventional structured packing, significantly lower pressure drop compared to conventional packing
Global Export of High Capacity Structured Packing
Ambani Metals is a renowned global manufacturer and exporter of High Capacity Structured Packing, designed to deliver maximum efficiency, low pressure drop, and high throughput in large-scale distillation, absorption, and stripping columns. Ideal for retrofits or new tower designs, this advanced packing solution offers superior liquid and vapor distribution with minimal entrainment and flooding.
Our high-capacity structured packing is engineered with enhanced surface textures, optimized corrugation angles, and large geometric openings to handle higher vapor and liquid loads without compromising separation efficiency. Manufactured from premium materials like SS 304, SS 316L, Duplex Steel, Incoloy, Inconel, and Hastelloy, Ambani’s structured packing meets the rigorous demands of corrosive, high-temperature, and high-capacity process conditions.
Ambani Metals exports High Capacity Structured Packing to more than 40 countries, serving industries worldwide with precision-engineered internals, international-standard fabrication, and full QA/QC compliance. We offer complete technical support, export packaging, and global logistics for reliable on-time delivery.
- Middle East: Bahrain, Egypt, Israel, Jordan, Kuwait, Lebanon, Oman, Qatar, Saudi Arabia, and the United Arab Emirates
- Africa: Morocco, Tunisia, Ghana, Nigeria, Senegal, Kenya, Mauritius, Rwanda, Tanzania, Uganda, Zambia, Botswana, Eswatini, Lesotho, Namibia, and South Africa
- Europe: Germany, United Kingdom, France, Italy, Netherlands, Spain, Belgium, Poland, Czech Republic, Sweden, Denmark, Finland, Portugal, Hungary, Slovakia, Slovenia, Romania, and Austria
- Asia: Japan, South Korea, Singapore, Malaysia, Vietnam, Indonesia, Thailand, Philippines, Bangladesh, Sri Lanka, and Nepal
- Pan-Pacific Countries: United States, Canada, Mexico, Brazil, Chile, Colombia, Peru, Panama, Australia, and New Zealand
Why Choose Ambani Metals?
- Engineered to increase capacity without tower expansion
- Proven performance in revamps and new column installations
- Precision-formed elements with consistent geometry and surface enhancement
- Export-ready with drawings, inspection reports, and global certifications
Planning a new installation or revamping an existing column? Ambani Metals’ High Capacity Structured Packing delivers proven performance, reliability, and efficiency—engineered to meet and exceed the demands of modern process industries.
High Capacity Structured Packing FAQs
High Capacity Structured Packing is a type of packing material used in distillation and absorption columns to facilitate efficient separation of components in a mixture.
High Capacity Structured Packing consists of corrugated sheets or grids arranged to provide a large surface area for contact between liquid and vapor phases. This design enhances mass transfer, allowing for better separation of components based on their volatility.
High Capacity Structured Packing offers several advantages, including high separation efficiency, large capacity for handling high flow rates, lower pressure drop compared to random packing, and versatility in various industrial applications.
High Capacity Structured Packing is commonly used in industries such as petrochemicals, chemicals, pharmaceuticals, and environmental engineering for processes involving distillation, absorption, and stripping.
High Capacity Structured Packing can be made from various materials including metals like stainless steel, alloys, and plastics like polypropylene. The choice of material depends on factors such as chemical compatibility, temperature, and pressure requirements.