Demister Pad Manufacturer, Supplier & Exporter in India
Ambani Metals is a leading manufacturer and supplier of demister pads used for efficient gas-liquid separation in process industries. Our demister pads are designed to remove entrained liquid droplets from vapour and gas streams, helping improve process efficiency, reduce product loss, and protect downstream equipment.
Widely used in chemical, petrochemical, pharmaceutical, power generation, oil & gas, and process plants, our demister pads are available in various materials, mesh densities, and custom sizes to suit specific operating conditions and equipment requirements.
A demister pad, also known as a mist eliminator or demister, is a device used to remove liquid droplets or mist from a gas stream. It typically consists of a mesh-like structure made of materials such as metal, plastic, or fiberglass. This mesh intercepts and captures liquid droplets present in the gas stream, allowing the gas to pass through relatively unhindered. Demister pads are commonly used in various industrial processes such as chemical processing, oil refining, power generation, and air pollution control. They play a critical role in ensuring the quality of gas streams, preventing corrosion in downstream equipment, and meeting environmental regulations by removing harmful pollutants.
Features
- High-efficiency removal of entrained liquid droplets from gas and vapour streams
- Manufactured from SS 304, SS 316, SS 316L, Monel, Inconel, Hastelloy, polypropylene and other materials
- Available in customised diameters, thicknesses, densities and mounting arrangements
- Low pressure drop design for improved process performance
- uitable for separators, scrubbers, distillation columns, evaporators and process vessels
- Corrosion-resistant construction for demanding operating environments
- Easy installation and replacement in existing equipment
- Supplied as per customer drawings and process requirements
- Consistent mesh quality for reliable separation efficiency
- Available for domestic supply and export projects
Specifications
- Material Options: SS 304, SS 304L, SS 316, SS 316L, Monel, Inconel, Hastelloy, Titanium, Galvanised Steel, Polypropylene (PP), PTFE and other materials
- Construction: Knitted Wire Mesh Demister Pad
- Mesh Type: Standard Density, High Density and Custom Density Mesh
- Pad Thickness: 50 mm to 300 mm or as per requirement
- Pad Diameter / Size: Custom manufactured as per vessel dimensions and customer drawings
- Shape: Round, Rectangular, Annular and Segmental
- Support Arrangement: Support Grid, Hold Down Grid and Retaining Ring Available
- Pressure Drop: Low Pressure Drop Design
- Customisation: Available as per project specifications and process requirements
Applications
- Distillation columns for preventing liquid carryover and improving vapour-liquid separation
- Scrubbers and gas cleaning systems for removing entrained moisture from process gases
- Knockout drums and separators in oil & gas processing plants
- Evaporators and condensers used in chemical and pharmaceutical manufacturing
- Absorption and stripping columns for efficient mist elimination
- Power generation plants for moisture separation in process streams
- Fertiliser, petrochemical and refinery applications requiring reliable vapour purification
- Air pollution control systems and emission treatment units
- Offshore and onshore process facilities handling gas-liquid separation
- Process vessels and towers where protection of downstream equipment is required
Demister Pad Applications Across Industries
Chemical Plants
- Distillation Columns
- Absorption Towers
- Scrubbers
Oil & Gas Industry
- Knockout Drums
- Gas Separators
- Process Vessels
Power Plants
- Flue Gas Systems
- Condensate Recovery Systems
Types of Demister Pads Available
Knitted Wire Mesh Demister Pad
Knitted wire mesh demister pads are widely used for removing entrained liquid droplets from gas and vapour streams in process equipment. Manufactured from knitted metal or plastic mesh, these demister pads are installed in separators, scrubbers, distillation columns, and process vessels where efficient gas-liquid separation is required.
Stainless Steel Demister Pads
Stainless steel demister pads are manufactured in SS 304, SS 304L, SS 316, and SS 316L grades to suit a wide range of industrial applications. Known for their corrosion resistance and durability, these demister pads are commonly used in chemical plants, refineries, pharmaceutical facilities, and process industries.
Polypropylene (PP) Demister Pads
Polypropylene demister pads are suitable for applications involving corrosive chemicals where metallic materials may not be preferred. Lightweight and trcorrosion resistant, they are commonly used in chemical processing plants, scrubbers, and fume treatment systems.
Monel Demister Pads
Monel demister pads are designed for applications involving seawater, marine environments, and corrosive process conditions. Their excellent resistance to chemical attack makes them suitable for offshore installations, chemical plants, and specialised industrial applications.
Inconel Demister Pads
Inconel demister pads are used in high-temperature and corrosive operating environments where conventional materials may not perform effectively. These demister pads are manufactured for demanding process applications requiring strength, durability, and resistance to oxidation.
Hastelloy Demister Pads
Hastelloy demister pads are manufactured for highly corrosive process conditions involving acids and aggressive chemicals. They are commonly used in chemical processing, pollution control, and specialised industrial applications where superior corrosion resistance is essential.
Framed Demister Pads
Framed demister pads are supplied with supporting frames to facilitate installation, handling, and replacement within process equipment. Available in round, rectangular, annular, and custom configurations, these demister pads are manufactured to suit vessel dimensions and project requirements.
Demister Pads Available in Different Shapes
Round Demister Pads
Round demister pads are commonly supplied for cylindrical vessels, separators, scrubbers, and process columns. They are manufactured to suit the internal diameter of the equipment.
Rectangular Demister Pads
Designed for rectangular openings, these demister pads are used in ducts, chambers, air handling systems, and custom process equipment.
Annular Demister Pads
Annular demister pads feature a central opening to accommodate internal piping, downcomers, and other vessel internals while maintaining effective mist elimination.
Segmental Demister Pads
For large-diameter vessels, demister pads are often supplied in multiple segments to simplify transportation, handling, and installation.
Custom Shaped Demister Pads
Custom demister pads can be manufactured according to customer drawings, vessel dimensions, and project requirements.
Global Export of Demister Pads
Ambani Metals is a leading global manufacturer and exporter of Demister Pads (Mist Eliminators), designed to eliminate entrained liquid droplets from vapor streams in process equipment. Engineered for high separation efficiency, low pressure drop, and long service life, our demister pads are vital components in distillation, absorption, evaporation, gas scrubbing, and various vapor-liquid separation applications.
Our demister pads are manufactured using interlocked layers of knitted wire mesh and are available in various materials including SS 304, SS 316L, Monel, Inconel, Hastelloy, PTFE, and polypropylene to meet specific process conditions like high temperatures, corrosive gases, and fouling environments.
With world-class manufacturing and strong global logistics, Ambani Metals exports demister pads to a wide range of industries and clients across the Middle East, Africa, Europe, Asia, and the Pan-Pacific region. Our mist eliminators are tested, certified, and delivered with international documentation and secure packaging for safe transit.
- Middle East: Bahrain, Egypt, Israel, Jordan, Kuwait, Lebanon, Oman, Qatar, Saudi Arabia, and the United Arab Emirates
- Africa: Morocco, Tunisia, Ghana, Nigeria, Senegal, Kenya, Mauritius, Rwanda, Tanzania, Uganda, Zambia, Botswana, Eswatini, Lesotho, Namibia, and South Africa
- Europe: Germany, United Kingdom, France, Italy, Netherlands, Spain, Belgium, Poland, Czech Republic, Sweden, Denmark, Finland, Portugal, Hungary, Slovakia, Slovenia, Romania, and Austria
- Asia: Japan, South Korea, Singapore, Malaysia, Vietnam, Indonesia, Thailand, Philippines, Bangladesh, Sri Lanka, and Nepal
- Pan-Pacific Countries: United States, Canada, Mexico, Brazil, Chile, Colombia, Peru, Panama, Australia, and New Zealand
Why Choose Ambani Metals?
- Precision-engineered for high-performance mist removal
- Available in a wide range of wire mesh materials and densities
- Custom fabrication for all vessel sizes and designs
- Export-ready with complete QA/QC, packing, and certifications
Whether you're installing a new separator or retrofitting an existing vessel, Ambani Metals’ demister pads offer a dependable, high-efficiency solution for mist removal—engineered to perform and exported with care.
FAQs
A demister pad, also known as a mist eliminator or mist pad, is a specialized device used to separate liquid droplets from gas streams. It consists of a mesh-like structure designed to capture and coalesce liquid droplets, allowing them to drain back into the process stream.
Demister pads operate on the principle of inertia and impingement. As gas containing liquid droplets passes through the pad, the droplets collide with the pad's fibers or surfaces. This causes them to coalesce into larger droplets, which then fall back into the liquid phase due to gravity, while the gas continues on its path.
The demister pad finds extensive application across various industries, including chemical, petroleum, pharmaceutical, light industry, and metallurgy. It serves as a crucial vapor-liquid separation device in vertical cylindrical equipment. Moreover, it proves beneficial in desulfurization processes and other production activities by effectively eliminating oil mist as well as toxic and poisonous gases.
Demister pads provide multiple benefits in industrial applications. They efficiently separate liquid droplets from gas streams, ensuring product purity. Moreover, they aid in environmental compliance by reducing liquid pollutant emissions. Additionally, demister pads safeguard equipment from damage by preventing liquid entrainment, reducing maintenance costs and downtime. They also contribute to energy savings by minimizing the loss of valuable liquids, thereby optimizing process efficiency. Overall, demister pads enhance product quality, environmental responsibility, equipment protection, and energy efficiency across diverse industrial processes.