Aluminum Foam

Stainless Steel Foam manufacturer, supplier and exporter in India

Aluminum Foam manufacturer, supplier and exporter in India

Aluminum foam is a lightweight metal material with a porous structure. It is made by creating air spaces inside aluminum, which gives it a foam-like form. These pores usually make up around 80% to 98% of the material, making it very light compared to solid metal.

Even though it is lightweight, aluminum foam is quite strong. Because of this, many industries are now using it where both strength and weight reduction are required.

Thickness : 4mm, 5mm, 6mm, 7mm, 8mm, 9mm, 10mm

Types of Aluminum Foam

There are mainly two types of aluminum foam: random pore and ordered pore.

Random pore foam has uneven and irregular holes, giving it a more natural structure. Ordered pore foam has uniform and evenly spaced holes, which makes it more structured. Both types are used in different industrial applications depending on the requirement.

Structure and Properties of Aluminum Foam

The structure of aluminum foam is what makes it useful. The open cells allow air, gas, or liquid to pass through, which makes it suitable for filtration and flow-related applications.

It also has a large surface area, which helps in heat transfer and some chemical processes. The pore size and density can be controlled during manufacturing, so the material can be adjusted for different uses.

Another advantage is that it is easy to work with. It can be cut, shaped, and fitted similar to regular aluminum. It can also be welded, glued, or fixed using bolts and screws. This makes it practical for fabrication and installation.

Production and Usage

Different methods are used to produce aluminum foam, and manufacturers keep improving the process. Depending on the method, the structure and performance can vary slightly.

With ongoing development, aluminum foam is now used in more industries. It is used in automotive parts for safety, in aerospace for lightweight structures, and in industrial applications where strength and weight both matter.

The use of aluminum foam is increasing as more industries look for lightweight and efficient materials.

How to Use Aluminum Foam

  • First check where you want to use it and what exactly is needed
  • Choose the suitable type (random pore or ordered pore)
  • Decide the required density and pore size
  • Cut or shape it as per your application
  • Fix it using glue, welding, or nuts and bolts

Safety Instructions

  • Use gloves and basic safety gear while handling
  • Be careful during cutting or shaping work
  • Keep basic first aid nearby just in case
  • Store in a dry and ventilated area
  • Dispose scrap material as per local rules

Features of Aluminum Foam

  • Lightweight but strong - Aluminum foam is not heavy but still gives good strength, so it is useful where weight needs to be reduced.
  • Conducts heat and electricity - It allows heat and current to pass, so it can be used in heat-related or electrical work.
  • Can float - It has buoyancy, so it can float on water in some applications.
  • Handles high temperature - It does not burn easily and can handle heat better than many materials.
  • Reduces noise - It absorbs sound, which helps in noise control areas.
  • Good for impact - It can take shocks and absorb energy, so it is used in safety parts.
  • Easy to cut and use - It can be cut, drilled, welded or fixed like normal aluminum.
  • Available in different sizes - Sizes and thickness can be made as per requirement.
  • Better resistance than normal aluminum - It does not deform easily, so it lasts longer in use.

Applications of Aluminum Foam

  • Aluminum foam is used in different industries where lightweight material with strength is needed.
  • In the automotive industry, it is used for crash protection, impact absorption, and sometimes in underbody parts to reduce weight.
  • In aerospace, it is used as an alternative to honeycomb structures in some cases. It is comparatively cost-effective and also offers better fire resistance.
  • In the construction sector, it is used for insulation and sound control. It can be used in wall panels, ceilings, and other structures where noise reduction is required.
  • Apart from industrial use, it is also used in design work. Some manufacturers and designers use it to make furniture, panels, and decorative items because of its unique look.
  • It is also used in sound barriers, tunnels, and highways to reduce noise levels.
  • In the energy and industrial sector, aluminum foam is used in heat exchangers, filtration systems, and sometimes in fuel cell applications because of its high surface area and conductivity. It works for both gas and liquid filtration.

Advantages

  • Works well for noise control - Open cell aluminum foam is mainly used where sound needs to be reduced. It can be used in sound barriers, enclosures, silencers, etc. It is light in weight and can be placed close to the noise source without much extra material.
  • Performance stays same - Once installed, its sound absorption does not change much. Even after coating or surface work, it still performs properly, so it can be used for long time.
  • Recyclable material - It is made from aluminum, so it can be reused or recycled after use. It does not create much waste compared to other materials.

Global Export of Aluminum Foam

We are regularly supplying aluminum foam to different parts of the world depending on requirement and project. A lot of our enquiries and orders come from the Middle East like Saudi Arabia, UAE, Qatar, Oman and nearby regions. We also have supply going to African countries such as Kenya, Nigeria, South Africa and others. In Europe, we deal with customers from countries like Germany, UK, France, Italy and nearby markets. We also get consistent requirements from Asian countries including Japan, South Korea, Thailand, Vietnam and Bangladesh. Apart from this, we have supplied to places like the US, Canada, Australia and some South American countries as well. We are used to handling export orders, so packing, documents and dispatch are managed properly to avoid delays.

Why Choose Ambani Metals for Aluminum Foam?

Ambani Metals is working in metal foams for years and we deal as manufacturer and supplier of aluminum foam for industrial and research use. We try to keep quality consistent and pricing reasonable so it works for bulk as well as small requirements. Our team can help you select the right material if you are not sure about type or specification. We have proper setup to handle production and supply in quantity, and custom sizes can also be arranged as per need. We supply across India and also export, and try to keep delivery on time without unnecessary delay. For any requirement, you can contact us and we will share details and quotation accordingly.

8mm Thick Open Cell Aluminum Foam

8mm Thick Open Cell Aluminum Foam

We are manufacturer and supplier of 8mm thick open cell aluminum foam for industrial and project use. This material has an open porous structure which allows air and sound to pass through, making it useful for filtration, noise control and heat-related applications. It is lightweight but still gives good strength, so it can be used where weight reduction is needed.

The 8mm thickness is commonly used where a balance of strength and performance is required. It is easy to handle and can be cut, shaped or fitted as per requirement. It can be fixed using welding, adhesive or mechanical fasteners depending on the application.

Open cell aluminum foam is mainly used in sound absorption panels, enclosures, filtration systems, heat exchangers and other industrial setups. It can be used in both indoor and outdoor conditions and does not get damaged easily.

We can supply this material in standard size as well as custom sizes depending on requirement. Bulk quantity can be arranged for regular supply and export orders.

Thickness: 2mm – 10mm

4mm Thick Open Cell Aluminum Foam Panel (0.2mm Pore Size)

4mm Thick Open Cell Aluminum Foam Panel (0.2mm Pore Size)

We are manufacturer and supplier of 4mm thick open cell aluminum foam panel with 0.2mm pore size. This material has very fine pores, so it is mainly used where filtration or flow control is required. Air and liquid can pass through it easily.

4mm thickness is useful where less space is available but still some strength is needed. The 0.2mm pore size is small, so it is better for finer filtration work. It is light in weight and easy to handle. It can be cut or shaped as required. It is used in filtration units, heat exchangers, and sometimes in sound-related work also. It can be fixed using welding, adhesive or simple fittings depending on use.

We supply in different sizes as per requirement. Bulk quantity and export supply is also available.

Thickness: 2 mm to 10 mm

4mm Thick Open Cell Aluminium Foam

4mm Thick Open Cell Aluminium Foam

We are manufacturer and supplier of 4mm thick open cell aluminium foam for industrial and project use. This material has an open porous structure, so air and liquid can pass through it, which makes it useful for filtration, heat transfer and sound-related applications.

The 4mm thickness is commonly used where a thin but workable material is needed. It is light in weight and easy to handle. It can be cut, shaped or fitted as per requirement without much difficulty. This type of aluminium foam is used in filtration units, heat exchangers, sound absorption panels and other industrial setups. It can be used where airflow is required along with some strength.

We can supply this material in different sizes as per requirement. Bulk quantity is available and we also handle export supply.

Thickness: 0.5 mm to 3 mm

3D Porous Pure Aluminium Metallic Foam Sheet Supplier

3D Porous Pure Aluminium Metallic Foam Sheet Supplier

We are manufacturer and supplier of 3D porous pure aluminium metallic foam sheets for industrial and research use. This material has a 3D open structure with interconnected pores, which allows air and liquid to pass through from all sides. Because of this, it is mainly used in filtration, heat transfer and similar applications.

This aluminium foam sheet is used in filtration units, heat exchangers, sound absorption setups and sometimes in research work. It can also be used in applications where flow and strength both are required.

We can supply 3D porous aluminium foam sheet in different sizes and thickness as per requirement. Bulk quantity is available and we also handle export supply on regular basis.

Thickness : 2 - 10mm

Customizable Semi Open Cell Aluminium Metal Foam Panel

Customizable Semi Open Cell Aluminium Metal Foam Panel

We are manufacturer and supplier of customizable semi open cell aluminium metal foam panels for industrial and project use. This material has a mixed structure, not fully open and not fully closed, so it allows limited flow of air or liquid while still giving strength. Because of this, it is used where both support and partial flow is needed.

The main advantage is flexibility. Size, thickness and structure can be adjusted as per requirement. It is lightweight and easy to handle, and can be cut or fitted without much difficulty. It can be fixed using welding, adhesive or mechanical support depending on the application.

This type of aluminium foam panel is used in filtration setups, sound control, heat-related applications and other industrial uses where full open cell or closed cell may not work properly.

We supply Semi Open Cell Aluminium Metal Foam Panel as per requirement, including custom sizes and bulk quantity. Export supply is also available and we handle regular orders.

Spherical Open Cell Aluminum Foam (5mm to 150mm Thickness)

Spherical Open Cell Aluminum Foam

We are manufacturer and supplier of spherical open cell aluminum foam for industrial and construction use. This material has a rounded pore structure, so the cells are more uniform compared to normal foam. Because of this, airflow and distribution is more even across the material.

It is lightweight but still gives good strength, so it can be used where weight reduction is needed along with performance. The open cell structure allows air or liquid to pass through, which makes it useful for filtration, heat transfer and sound-related work.

This type of aluminum foam is used in construction panels, sound barriers, filtration units, heat exchangers and other industrial applications. It can also be used where uniform structure is important.

We can supply in different thickness and sizes as per requirement. Bulk quantity is available and we also handle export supply regularly.

Thickness : 2 - 10mm

Specifications

  • Type: Open cell
  • Purity: Above 99%
  • Form: Sheet or roll (depends on size and thickness)
  • Cell Size (PPI): As per requirement
  • Thickness: 4mm to 10mm standard (custom sizes also available)
  • Size & Shape: Can be made as per requirement
  • Porosity: Around 55% – 60%
  • Open Cell Rate: 55% – 60%
  • Density (Volume): 0.25 – 0.75 g/cm³ (depends on requirement)
  • Surface Density: 200 – 2500 g/m²
  • Noise Reduction (NRC): Above 0.75
  • Fire Rating: A1 grade
  • Energy Absorption: 8 – 30 J/m³
  • Compressive Strength: 3 – 17 MPa
  • Flexural Strength: 3 – 15 MPa

Reference Dimensions

  • 2mm × 200mm × 300mm
  • 3mm × 200mm × 300mm
  • 4mm × 200mm × 300mm
  • 5mm × 200mm × 300mm
  • 6mm × 200mm × 300mm
  • 7mm × 200mm × 300mm
  • 8mm × 200mm × 300mm
  • 9–10mm × 200mm × 300mm

Custom sizes are available as per requirement.

FAQs

It is used where lightweight material with airflow or sound control is needed. Common uses are filtration, sound panels, heat exchangers and industrial setups.

It is lightweight but still gives good strength compared to its weight. Suitable for many industrial uses.

Mostly in sheet form, but depends on thickness and requirement.